SPC Flooring Production Line
JM Machinery – Leading Supplier of SPC Flooring Production Lines
JM Machinery specializes in providing state-of-the-art production lines for manufacturing SPC (Stone Plastic Composite) flooring. Renowned for its superior durability, SPC flooring outperforms all traditional flooring options such as vinyl, wood, and stone. With lower production costs, reduced plastic consumption, and zero harmful emissions, SPC flooring is an environmentally friendly, formaldehyde-free, adhesive-free solution that is completely safe for end users.
General Technical Specifications
- Power Supply Requirements: 380V/3 Phase/50Hz
- Raw Materials: PVC resin and calcium carbonate powder
- SPC Flooring Width: 1050mm
- Product Thickness: 3mm to 8mm
Core Components of the SPC Flooring Production Line
- Conical Twin-Screw Extruder
- Custom-Designed Die Head for Rigid Sheet
- Four-Roller Calender with High Gloss Finish
- Decorative Film Lamination Unit
- Wear Layer Pressing System
- Roller Temperature Control System
- Cooling Frame with Edge Trimming
- Horizontal Edge Trimming Device
- Haul-Off Unit
- Precision Cutting Machine
- Conveyor Table
- Robotic Arm for Stacking
- Electrical & Pneumatic Control System
Auxiliary Equipment
- Spiral Loader
- Stainless Steel Storage Hopper
Detailed Technical Breakdown
1. Twin-Screw Extruder
- Dimensions: 6410mm x 2000mm x 2700mm
- Weight: 8,500 kg
- Screw Diameter: 92/188mm
- Effective Screw Length: 2500mm
- Torque Output: 14.2KNm
- Speed: 1-34.7 rpm (bi-directional)
- Nitride Thickness: 0.6-0.7mm
- Cooling System: Water-cooled core
- Heating Method: Air-cooling zones with stainless steel barrel covers
- Heating Power: 54kW
- Temperature Range: 50–300°C
- Control System: PID auto-tuning temperature control
- Motor: AC 110kW (extruder), 2.2kW (feeder), 5.5kW (vacuum pump)
- Manufacturers: Chinese leading brands
- Material Feeding System: Spiral screw feeder with inverter speed control
2. Die Head for Rigid SPC Sheet
- Design: Imported technology with coat hanger type die, Ra0.02 surface polish, HRC60–65 chrome hardness
- Working Width: 1050mm
- Product Dimensions: Width: 960mm, Thickness: 3–8mm
- Heating Zones: 7
- Heating Power: 5 Zones
3. Four-Roller Calender System
- Roller Size: Φ450 x 1600mm
- Roller Hardness: ≥HRC50, chrome thickness ≥0.8mm
- Surface Finish: ≤0.25μm
- Drive System: Independent motor reducers (4x2.2kW)
- Inverter: Denmark Danfoss
- Transmission Control: Gear and screw with safety emergency switches
- Rollers: Vertical layout (bottom feed, top output)
- Bearings: NSK Japan
- Heat-Resistant Rotary Joints & LED Working Lights
4. Decorative Film & Wear Layer Lamination Unit
- Film Unwinding System: 2-station system with pneumatic 3-inch shafts
- Tension Control: Magnetic powder brakes with adjustable tension settings
- Flattening System: Equipped with curve rollers
- Wear Layer Pressing: Rubber roller type, Φ150 x 1500mm
5. Roller Temperature Control System
- Heating Medium: Thermal oil
- Temperature Range: Up to 160°C
- Heating Power: 4 x 18kW
- Heat Exchanger Area: 4 x 4m²
- Oil Pumps: Centrifugal, 3kW each
- Safety Features: Overpressure, overheat, and low water alerts
6. Cooling Frame & Edge Trimming
- Frame Length: 7 meters
- Roller Material: Stainless steel (Φ70 x 1500mm)
- Edge Trimming: Dual blade system, adjustable width
7. Haul-Off Unit
- Roller Size: Φ250 x 1500mm
- Balance Tolerance: <20g
- Pressure Mechanism: Pneumatic cylinders
- Motor Power: 2.2kW
- Inverter: Danfoss
- Length Measuring System: Autonics (Korea)
8. Cutting & Conveying System
- Cutting Width: Up to 1500mm
- Max Cutting Thickness: 5mm
- Motor Power: 5.5kW
- Conveyor Rollers: Stainless steel
- Table Tilt Mechanism: Pneumatic tilt for automatic stacking
9. Robotic Arm Stacking System
- Panel Dimensions: Max 1900mm x 1350mm
- Max Stack Height: 1200mm
10. Electrical & Pneumatic Control Cabinet
- Main Drive Inverter: ABB (Sweden)
- Control Components: Schneider, IDEC, CHNT, RKC
- Control Mode: Digital display interface
For more information or to request a quotation, please contact JM Machinery. We are committed to delivering high-performance SPC flooring solutions tailored to your production needs.
