HDPE Pipe Production Line for 315mm Gas Supply Pipes
JM Machinery proudly introduces its high-performance HDPE Pipe Production Line for Gas Supply Pipes, capable of producing pipes with diameters ranging from φ110mm to φ315mm. With an output capacity of up to 400kg/h, this system is engineered for stability, efficiency, and high precision—making it a reliable solution for manufacturers worldwide.
Why Choose JM Machinerys HDPE Pipe Production Line?
✔ Wide Production Range: Supports pipe diameters from φ110mm to φ315mm, suitable for various pressure ratings (PN8, PN10, PN12.5, PN16).
✔ Optimized Design: The system is engineered for optimal extrusion performance and stable pipe shaping with superior cooling capabilities. The high-quality mold head ensures smooth material flow with no dead zones or clogging.
✔ Reliable Components: Designed for longevity and consistent performance, including top-grade aluminum heating elements, Siemens contactors, and Omron temperature controllers.
General Specifications
- Material: PE100
- Installation Environment: Indoor, 0–40°C
- Power Supply: 3-phase, 380V±10%, 50Hz
- Control Voltage: 220V±10%, 50Hz
- Water Cooling Circulation: ≤20℃, 20T/h
- Compressed Air Requirement: 0.4m³/h, Pressure 0.6MPa
Pipe Diameter and Pressure Ratings
- 110mm: PN8, PN10, PN12.5, PN16
- 160mm: PN8, PN10, PN12.5, PN16
- 200mm: PN8, PN10, PN12.5, PN16
- 225mm: PN8, PN10, PN12.5, PN16
- 250mm: PN8, PN10, PN12.5, PN16
- 315mm: PN8, PN10, PN12.5, PN16
Key Components of the Production Line
1. Main High-Performance Single-Screw Extruder – SJK-90/33
- Screw Diameter: 90mm (38CrMoALA), L/D = 33:1
- Output: 400–500kg/h
- Motor: Xima DC 160kW, with Parker speed controller
- Heating Zones: 5 barrel zones + 14 die zones
- Heating Power: 40kW total
- Gearbox: Vertical design
- Temperature Monitoring: Omron
- Electrical Components: Siemens
2. Stripe Extruder – SJ-25/25
- Screw Diameter: 25mm, L/D = 25:1
- Motor Power: 1.5kW
- Output: 2–8kg/h
- Zones: 3 heating + 3 cooling
- Speed Control: ABB Inverter
- Temperature Monitoring: Omron
3. Vacuum Sizing Tank – ZDEG315
- Length: 8000mm
- Forming Range: φ110–φ315mm
- Vacuum Pumps: 5.5kW and 7.5kW
- Structure Material: Stainless steel and cast aluminum
- Water Adjustment: Float level control
- Vertical Adjustment: ±1000mm (Motor-driven)
4. Spray Cooling Tank – PLE315
- Length: 6000mm
- Cooling Method: Spray cooling
- Water Circulation: With integrated filter system
- Structure: Stainless steel with tempered glass covers
- Cooling Pipes: 4 units
5. Haul-off Machine – QYG315
- Pipe Range: φ110–φ315mm
- Max Traction Force: 60KN
- Speed: 0.05–0.4m/min
- Drive Motor: 5.5kW
- Control System: ABB inverter, Siemens contactors
6. Planetary Cutter – YF315
- Cutting Range: φ110–φ315mm
- Cutting Motor: 4kW
- Dust Collector Motor: 0.75kW
- Rotary Disc Motor: 0.75kW
- Clamping: Pneumatic, adjustable for various pipe diameters
- Speed Control: ABB inverter
7. Final Pipe Stand – YF315
- Length: 7000mm
- Ensures smooth delivery of finished pipes for packaging or stacking
Conclusion
JM Machinery’s HDPE Pipe Production Line for 315mm gas supply pipes combines precision engineering with robust components to ensure long-term, high-quality pipe production. Its modular design allows for flexibility and ease of maintenance, while state-of-the-art automation and control systems ensure consistent results with minimal operator input.
Contact JM Machinery today to learn more about how our advanced extrusion systems can improve your production capacity and product quality.
