PVC Pipe Production Line (1-to-2 Output)
Why Choose JM 1-to-2 PVC Pipe Production Machine?
JM PVC pipe production line (1 mold, 2 output lines) is a leading solution in the plastic extrusion industry, offering remarkable efficiency, durability, and versatility. Heres why it stands out:
✔ Supports pipe diameters from 16mm to 60mm
✔ High extrusion speed with an output capacity of 280–350 kg/hour
✔ Capable of processing PVC mixed with up to 30% calcium carbonate (CaCO₃)
✔ Built for stability, longevity, and energy efficiency
General Specifications
- Raw Materials & Formula: Virgin PVC resin, calcium carbonate powder, stabilizers, lubricants, color masterbatch, antioxidants.
- Output Capacity: 280–350 kg/h (for CaCO₃ content > 30 PHR), depending on pipe size and raw materials.
- Center Height: 1 meter
- Standard Machine Colors: RAL7016 (Anthracite Grey) and RAL9002 (Grey White)
- Supported Pipe Sizes The system accommodates various pipe diameters: 16mm, 25mm, 32mm, 40mm, 50mm, and 63mm.
Key Components of the HDPE/PVC Pipe Extrusion Line
1. Screw Loader
- Max Loading Capacity: 500 kg/h
- Motor Power: 1.5 kW
- Material Contact Surface: Stainless Steel
2. Conical Twin-Screw Extruder
- Screw Diameter: Φ65/132 mm
- Effective Length: 1440 mm
- Material: 38CrMoAlA with Nitriding Treatment (Hardness: HV740–940)
- Max Speed: 34.7 rpm
- Heating Zones: 4 (Ceramic & Cast Aluminum)
- Heating Power: 22 kW
- Cooling Method: Air-cooled with 3 fans
- Driving Motor: 37 kW AC Siemens motor
- Gearbox Hardness: HRC 54–62
- Material Feeding System: Twin-screw feed, stainless steel #304
- Vacuum System: 1.5 kW vacuum pump
- Control System: Digital control, Omron temperature controllers, ABB inverter, Siemens/Schneider starters
3. Extrusion Die & Vacuum Calibration
- Die Type: Dual-output
- Die Material: 40Cr, chrome-plated inside & out
- Heating Zones: 8 (27.4 kW ceramic heaters)
- Calibration Tank Material: Copper
- Structure: Dual-path with manifold support
4. Vacuum Calibration Tank
- Independent Dual Control
- Effective Length: 6000mm
- Tank Body: Stainless Steel #304
- Tank Lid: Aluminum Alloy
- Wall Thickness: 3mm
- Sealing: Stainless steel + anti-friction silicone
- Vacuum Gauge: 0.03–0.06 MPa
- Vacuum Pumps: 1.5 kW × 2 (GuangYi)
- Water Pumps: 2.2 kW × 4 (GuangYi)
- Position Adjustments: Manual and motorized control (±400mm front/back, ±50mm up/down & left/right)
5. Haul-Off and Cutting Unit
- Haul-Off Type: Rubber belt
- Belt Size: 1000mm (L) × 80mm (W)
- Max Speed: 25 m/min
- Motor Power: 0.75 kW × 4
- Cutter Type: Cross-cutting with Ø280mm blade
- Cutter Motor: 1.1 kW × 2
- Dust Collector: 1.5 kW
- Length Control: Rotary encoder
- Cutting Mode: Auto/manual adjustable
- Inverter: ABB
6. Finished Pipe Stacker
- Length: 6000mm, adjustable
- Discharge Method: Hydraulic cylinder control
Included Spare Parts & Accessories
1. For Extruder
- Large wrench for screw barrel: 1 unit
- High-speed gearbox oil seal gasket: 1 unit
2. For Vacuum & Cooling Tanks
- 10m sealing gasket
- 15 spray nozzles
3. For Cutter
- 5 cutting blades
- Assorted air ducts and T-joints
4. For Control Cabinet
- 2 mini switches
- 2 buttons/switches
- 2 intermediate relays
- 3 thermocouples
- 2 voltage meters
About Us
We specialize in providing high-quality PVC pipe production machines with customizable specifications, supporting pipe diameters from as small as 16mm up to a massive 800mm. For those interested in large-diameter pipe production lines, contact us directly for expert consultation and tailored solutions.
