PVC Foam Board Production Machine
JM Machinery proudly introduces our advanced PVC Foam Board Production Line, designed for the efficient production of high-quality Foamex sheets used in a variety of applications such as advertising boards, temporary construction panels, exhibition stands, wall partitions, and more.
This state-of-the-art extrusion line is capable of producing PVC foam boards with a width of 1220 mm and thicknesses ranging fromك mm to 20 mm, with a high output capacity of 400–420 kg/h.
What is a PVC Foam Sheet Extrusion Machine?
A PVC foam board extrusion machine is a type of plastic extrusion equipment that processes PVC resin and calcium carbonate (or wood powder) to create lightweight, durable, and smooth-surfaced sheets known as Foamex. These sheets are widely used in advertising and construction industries due to their elegant appearance and versatility.
The line is designed to operate continuously, and the sheet size can be easily adjusted without changing the mold—making production more flexible and efficient.
Basic Equipment Required for PVC Foamex Sheet Production
- PVC Foam Sheet Extrusion Line – 80mm screw diameter
- High-Speed Mixer – Model DYHL500-1000
- PVC Scrap Crusher – Model PVC600
- Pulverizer – Model SMP-500
General Specifications
- Power Supply: 380V / 3 Phase / 50Hz
- Materials Used: PVC Resin + Wood Powder or Calcium Carbonate
- Product Size: Width = 1220 mm, Thickness = 3–20 mm
- Production Capacity: 400–420 kg/h
- Machine Dimensions: 5m × 1.85m × 2.8m
Complete Machine List for Foamex PVC Board Production
- Twin-screw conical extruder (Ø80mm screws)
- Custom Foamex T-die (Width: 1320mm)
- T-die temperature control units (x2)
- Vacuum calibration and forming table
- Cooling & haul-off unit
- Longitudinal and transverse cutting system
- Dust collection unit
- Electrical and pneumatic control system
- Automatic material loader
- Stainless steel finished product stacker
Key Technical Details
1. Extruder System
- Dimensions: 4750 × 1550 × 2460 mm
- Main Motor Power: 75 kW (ABB inverter control)
- Temperature Control: PID with Siemens HMI
- Material Feeding: Spring loading system
- Screw Diameter: 80/173mm, Nitride hardened, L/D effective: 1815mm
- Heating Power: 36 kW across 5 zones
- Cooling: 5 fan-cooled zones, 550W fans
- Gearbox: Helical gear with 20CrMoTi alloy steel
2. Drive System
- Motor Type: 3-phase asynchronous
- Speed Range: 30–1500 rpm
- Transmission: Hard-tooth helical gear reducer
- Inverter: ABB
3. Vacuum System
- Vacuum Pump: Closed-loop water cycle
- Vacuum Power: 4 kW
- Vacuum Pressure: -0.075 MPa
4. Metering Feeder
- Screw Speed: 0.5–30 rpm
- Motor Speed: 10–1500 rpm
- Drive Control: AC frequency inverter
5. Oil Heating System
- Motor Power: 0.75 kW
- Temperature Range: 50–200°C
- Heating Power: 6 kW
- Flow Rate: 10 L/min
- Working Pressure: 0.2–0.3 MPa
6. Foamex T-Die and Calibrating Table
- T-Die Width: 1220 mm, adjustable thickness 5–20 mm
- Heating Zones: 7
- Material: High-quality mold steel 5CrNiMo
- Calibrating Table: 4 sets, 1500 mm width, water cooling
- Table Adjustment: Manual and motorized
7. Cooling and Haul-off Units
- Cooling Table: 5 meters long with Φ70×1500 mm stainless steel rollers
- Haul-off Rollers: 8 pairs, Φ200 mm, 5.5kW×2 motors
- Speed Control: Danfoss inverters
8. Cutting Units
- Longitudinal Cutting: Max width 1220 mm, thickness 40 mm, 3kW motors, 14’’ alloy blades
- Transverse Cutting: Width 1500 mm, motorized with inverter speed control
9. Dust Collection System
- High-speed blower
- Power: 5.5 kW
10. Finished Product Stacker
- Material: Stainless steel surface
- Size: 1220 mm × 2440 mm
11. Electrical Components
- Main Inverter: ABB
- Electrical Contactors: Siemens
- Circuit Breakers: ABB
- Temperature Controllers: Omron
Contact Us
We specialize in the supply of PVC Foamex Sheet Production Lines tailored for high-performance and reliable output. If youre looking to invest in a durable and efficient PVC foam board extrusion machine, contact us today for detailed consultation and a competitive quotation.
