HDPE Corrugated Orange Pipe Production Line
JM Machinery specializes in supplying high-quality HDPE corrugated orange pipe production lines. Our advanced extrusion systems are designed for high-speed and stable performance, delivering large output volumes with significant energy efficiency. The screws, barrels, and dies are specially engineered to ensure smooth plastic flow without dead corners or clogging issues.
This equipment is built for long-term operation with minimal waste generation and supports the production of orange corrugated pipes ranging in diameter from 25mm to 65mm. Below, youll find detailed information about the products features and technical specifications.
Basic Specifications
- Power Supply: 380V / 3 phase / 50Hz
- Raw Materials: PE plastic pellets with additives
- Extrusion Output: 200 kg/h
- Product Type: PE Carbon Corrugated Pipes
- Production Speed: 0.5m – 3m per minute
- Extruder Center Height: 1000mm
- Operation Direction: Left to right
- Total Power Consumption: 60kW (approx. 19kW during operation)
Main Components of the Production Line
- Single Screw Extruder: 1 Unit – Model SJ-75/30
- Pipe Die Sizes: 25mm/30mm, 30mm/40mm, 40mm/50mm, 50mm/65mm, 65mm/85mm
- Vacuum Forming Tank: Model TSG-200 – 1 Unit
- Haul-off Unit: Chain-traction Type – Model SJG-160 – 1 Unit
- Pipe Coiler: Model JPJ-2300 (Max coil diameter: 2300mm) – 1 Unit
- Finished Product Stand: 1 Unit
Single Screw Extruder SJ-75/30 – Technical Specifications
- Motor: Siemens AC, 37kW
- Inverter: ABB, 37kW
- Screw (Zhoushan):
+ Diameter: 75mm
+ L/D Ratio: 30:1
+ Material: 38CrMoAlA (nitrided, polished)
+ Speed: 1–75 RPM
- Barrel (Zhoushan):
+ Material: 38CrMoAlA (nitrided and ground)
+ Heating: Cast aluminum heating rings
+ Temperature Control: Siemens contactor
+ Heating Power: 12kW
+ Cooling System: Air cooling, 3x18kW fans
- Gearbox: Guomao brand
+ Housing Material: HT200
+ Gear Type: Helical
+ Gear Material: 20CrMnTi (surface hardened)
+ Cooling: Water circulation
- Startup Motor: Siemens, 37kW (inverter controlled)
- Electrical Components:
+ Contactors: Siemens
+ Temperature Controllers: Omron
Pipe Die for HDPE Corrugated Orange Pipes
- Extended length die for faster and better cooling, producing glossy pipe surfaces and reducing defect rate.
- Output is increased by 30% compared to traditional designs.
- Die Sizes: 25/30, 30/40, 40/50, 50/65, 65/85
- Die Chrome Plating: 0.02mm – 0.04mm
- Die Head Material: 40Cr
- Vacuum Calibration Block: Integrated type made from bronze-tin alloy
Vacuum Forming Tank – TSG-200
- Compact and innovative design with efficient cooling and fast mold change
- High productivity and easy operation
- Vacuum Pump: Model HZB-2.7, 4kW, vacuum range 0–0.09MPa
- Water Pump: Centrifugal, Model HISZ-100, 2.2kW, 25 m³/h
- Cooling System: 4-way high-pressure water spray
- Pipe Diameter Range: 25mm–65mm
- Movement Motors:
+ Vacuum Unit Motor: XWD-11-2.2kW
+ Vertical Adjustment Motor: XWDZ-11-0.75kW (lead screw type)
- Tank Body: Stainless steel, 3mm thick
Haul-off Machine – Chain Track Type SJG-160
- Dual chain haul-off system ensures steady, continuous pipe pulling
- Compact, low-maintenance design with reliable performance
- Pulling Method: Double chain track
- Clamping: Pneumatic
- Effective Track Length: 1600mm
- Pulling Speed: 0.3–3m/min
- Motor: AC motor, 1.5kW (inverter controlled by ABB)
- Model: YLJ100-7.5-4
- Max Outer Coil Diameter: 1310–2300mm
- Inner Coil Diameter: 550–1500mm
- Max Winding Speed: 40m/min
- Coil Height: 300–500mm
- Pipe Size: 20–63mm
- Motor Power: 1.5kW (inverter controlled)
- Equipped with an advanced pneumatic tensioning system that automatically adjusts coil tightness based on pipe diameter, ensuring even and tidy winding.
- More energy-efficient and stable compared to traditional torque motors.
- Maintains constant tension and winding speed throughout operation.
Contact Us
If you are interested in investing in a high-performance HDPE corrugated orange pipe production line or need technical consultation and support for your setup, contact JM Machinery today for a personalized consultation and a detailed proposal.
